Costs

June 25, 2012

Solar Polysilicon Market in Crisis – Oversupply seen till 2014, Prices crash Below Cost, Daqo and GCL want anti dumping duties

The Polysilicon Companies have seen an amazing amount of profits in the period between 2008-2011 end as prices of polysilicon shot up to $400/kg which resulted […]
June 16, 2012

LED Manufacturing Bubbles in China Bursts like the Solar Panel and Wind Turbine Bubbles

The LED chip industry flourished in China as the government provided capital subsidy to small companies to buy MOCVD tools which help in making these chips. […]
February 23, 2012

China's Smaller Polysilicon Companies go Bankrupt as Price Goes Below Cost

China which is the world's largest provider of solar panels made from crystalline silicon is seeing a large number of smaller polysilicon companies go bankrupt or stop production. The reason is that for many of the smaller companies the price of polysilicon is $25-30/kg while the costs are $40-50/kg .This means that the smaller companies are making massive losses with the production of each kg of polysilicon. Note Polysilicon is a commodity industry like the memory industry and goes through periodic ups and downs when prices can go much below costs. In recent years a large number of companies set up polysilicon plants to benefit from the massive growth in the solar panel demand in Europe. However a massive glut in 2011 led the prices to fall across the supply chain of silicon solar panels. Poly prices fell from a high of $100/kg to $25/kg a drop of almost 75% in one year. This has made many of the smaller poly plants in China stop production as the price is below variable costs. The bigger producers like GCL , Renesola and Daqo have lower costs at around $25-30/kg which means they are breaking even . However for smaller companies the situation is dire as massive capacity expansion by the top polysilicon producers will continue in 2012 keeping prices at around the same level.
January 4, 2012

Polysilicon Companies with Small Capacities go Bust/Stop Production of Solar Raw Material (Timminco,Hoku,MEMC,PV Crystalox)

Smaller Polysilicon producers with small sizes and higher costs are going bust almost everyday.With poly prices falling below $30/kg even bigger producers with inefficient plants like MEMC have been forced to curtain capacity.The smaller poly producers with 2000-3000 tons capacity have virtually no future.With poly expansion still taking place by big producers even in an oversupplied market the small fish are having the capitulate.
July 7, 2011

Advantages & Disadvantages of Solar Cells

Solar Cells are the basic building blocks of Soar Panels and it is unlikely that most people will have to buy them or even know about […]
July 7, 2011

Photovoltaic Modules Primer on Costs and Sale Prices,Energy Output,Efficiency,Voltage,Types,How to Buy and Manufacturers(Canadian,Sharp,LG,Hyundai,Trina,BP,Sanyo,First Solar,Kyocera,REC,Sunpower)

Photovoltaic Module demand has increased by more than 50% each year in the last decade as solar panel costs have gone down sharply by almost 80% in the last 4 years alone as scale and technology have improved.Photovoltaic Modules are a combination of solar cells which generate electricity when light strikes them.Photovoltaic is the name given to this process where electrons are released when photo or light transfer its energy to the solar cells.The following article covers a large amount of literature on Photovoltaic Modules from its costs to selling prices as well as the efficiency of the Photovoltaic Module which affects the Energy Output.There are hundreds of Photovoltaic Module Manufacturers but only a few major ones.There are reviews on the major Photovoltaic Module Suppliers and Market as well.
July 6, 2011

Polysilicon Manufacturing – Process of Deposition,Industry Growth,Technology Production,Solar Use,Manufacturing Companies,Cost and Prices

Polycrystalline silicon or Polysilicon( poly-Si or "poly") is a material consisting of multiple small silicon crystals.The difference between Silicon Metal and Polysilicon is that Poly is highly pure form of silicon and is much costlier.Polycrystalline silicon can be as much as 99.9999% pure (also known as 4N pure,the 4 denotes the number of 9s after the decimal point).Polysilicon was primarily used by the semi industry till 5-6 years ago and the electronic industry used 9N pure polysilicon.The Solar Industry which has become the main user of polysilicon nowadays can do with 6N pure poly. Polysilicon is refined to single crystal polysilicon before it can be used by the semiconductor industry.However solar cells can be made even from multicrystalline polysilicon.Monocrystalline solar cells on the other hand are made of single crystal polysilicon and have higher efficiency than those made from multicrystalline polysilicon.Polycrystalline cells can be recognized by a visible grain, a “metal flake effect”. Semiconductor grade (also solar grade) polycrystalline silicon is converted to "single crystal" silicon – meaning that the randomly associated crystallites of silicon in "polycrystalline silicon" are converted to a large "single" crystal.
July 6, 2011

New solar panels (Technology,That Work at Night) and How do they Differ from Old Solar Panels

New Solar Panels and New Scientific Breakthroughs in Solar Technology it seems are reported every month.But Solar Energy is still not competitive with Fossil Fuel Energy despite its obvious advantages.The costs of Solar Energy are declining quickly but they remain still some way from being on par with the dirty forms of energy like Coal.The reason for all these new exciting technologies which are reported in newspaper not being able to bring a fundamental change in the energy scenario is that the costs are too high.Bringing a new solar panel technology from the lab to the factory takes a lot of time and effort.During this time the incumbent technology like crystalline solar technology keeps advancing due to the massive global R&D dollars that are spend and the rising scale.This had made many new startups in solar technology like Solyndra ,Spectrawatt and others bite the dust.You can read about the large number of solar failures in the first wave of thin film solar bankruptcies .
July 6, 2011

Solar Panel Arrays – Definition,Design and Cost Primer

A solar array can be defined as solar panels arranged in a group to capture maximum amount of sun light to convert it into usable electricity. The idea of Solar Array came into being when it was conceived that the power produced by a solar panels singly was not sufficient for domestic or commercial purpose. Many such solar modules are linked together to form a Solar Array. Solar panels can be arranged differently to form different patterns to suit ones purpose. Depending upon what the need is, different structures can be build. Generally there are two traditional styles of solar energy panels used in residential and industrial areas -photovoltaic and photothermal energy. Most solar arrays to date have been a mixture of these two. Because it is relatively low-tech, solar arrays are a very cost effective approach for people who believe in DIY technology.
July 6, 2011

LED Lighting in India – Types,List of Manufacturers(Philips) and Advantages

LED light is a semiconductor light source. They are gaining popularity because they are more energy efficient. Mainly used for indoor, street & home lighting, they come in various brightness & designs to suit ones needs. LEDs are available in wide range of colors from 2700K to 6500K which are dark yellow, mild yellow and ultra white. LED lighting fixtures offer endless colour possibilities to enhance one's environment. Because of the infinite colour patterns, these products are ideal for entertainment, architectural and retail applications. The demand for these lights is rising because of its efficiency and cost effectiveness. The future of household and commercial lighting is definitely LED light & soon it will be everywhere - in our homes, street lights, outdoor signs, and offices, replacing the traditional incandescent lighting.
July 6, 2011

Kaneka Solar Hybrid Thin Film Solar Panels – Review of GSA 60 Watt Solar Moduel Sale Prices,Technology

Kaneka is a Japanese company which is present in a number of product categories like chemicals,functional and expandable plastic products, foodstuffs, life science products and synthetic fibers.However the main focus of the company is in Thin Film Solar Panels.Kaneka has been developing amorphous silicon thin film technology since 1980 and has advanced manufacturing into developing higher efficiency tandem microcrystalline silicon solar panels.The company also sells transperant see through solar panels.Note Thin Film Technology is facing existential threat from the rapid price reduction in the mainstream crystalline silicon technology which comprises about 85% of the global solar panel market.Kaneka sells its solar modules under the HYBRID brand name which refers to its hybrid tandem thin film silicon technology.Note other companies like Sanyo,Mitsubishi.Oerlikon have also developed this form of technology which gives higher efficiency solar panels as it captures a bigger part of the solar spectrum.
July 6, 2011

Most Efficient Solar Panels (HIT,E-20,ZTJ) On the Market for Sale

Solar Panels are sold by hundreds of companies around the world ranging from small to very large and comes in various shapes and sizes as well.Besides this solar panels are also made of very different materials for example silicon solar panels and thin film solar panels.So comparing solar panels and choosing a solar panel is a very difficult process if you want the best solar panel according to your need.The most efficiency solar panels are needed in cases where the land area or rooftop area is at a premium.Note a typical 200-250 watt solar panel requires an area of 60x38 inches which means an area of around 2000 square inches.1 megawatt of solar panels would require an area of between 5-10 acres of land depending on the efficiency of the solar panels.However this can be reduced by using solar trackers which can increase the output of solar panels though they to increase the area requirement slightly.Also the area also depends on the location of the place since a place recieving high sunlight for example California would require lesser area for generating the same amount of electricity compared to London (upto 30% fewer solar panels).Note solar panels with higher efficiency have a higher price tag associated with them since they require higher cost to manufacture.The most efficiency solar panels which are used in spacecraft and have a efficiency of around 35-40% may cost upto 100 times more than the normal silicon solar panel.
July 6, 2011

Types of Solar Panels Explained (Amorphous,Polycrystalline,Monocrystalline with Efficiency) for Home

Types of Solar Panels have increased manifold with the surging global solar demand fueled by falling prices of solar panels/modules.Note Solar Panels prices would have fallen by around 75% in 3 years which is a record for any energy let alone solar energy.This has made Solar Electricity on par with Electricity prices in a number of places globally.The number of manufacturers of solar panels too has increased drastically particuarly in China and Asia.The range of technologies being used to made solar panels has also increased in tandem.However polyscrystalline silicon solar panels continues to be the king of solar panels accounting for a lion's share of solar panels produced globally (around 75% according to my estimates).Each Solar Panel Technology differs from others in terms of efficiency and price.They also differ in their electricity production capabilities depending on temperature.They also differ in weight and flexibility.The Sizes of Solar Panels are also quite different and different powered solar panels are required for different applications.For a small power need like charging a mobile phone only a 5-20 watt solar panel would do while for powering a solar house you would need a number of 200-300 watt solar panels.
July 6, 2011

What is an LED and How it Works – Advantages,Applications,Types and Costs of Light Emitting Diodes

A light-emitting diode (LED) is a special type of semiconductor device that emits visible light when an electric current passes through it. It has two sides - one with an abundance of electrons called “n-type semiconductor" & the other with bunch of holes that need to be filled by electrons known as "p-type semiconductor ". With the help of these p-n junctions, these semiconductors can control the direction of the flow of electricity. The LED works on the principle that when electrons lose energy, they move from a higher orbit to a lower orbit. The energy lost is in the form of light photons. The color of the light emitted depends upon the frequency of the light photon released. The higher the frequency, the greater is the energy release. Gallium nitride is the light emitting ingredient in LEDs. It is used in the sapphire-based blue and green LEDs. Its practical application is in traffic signals & in lasers in high-definition DVD players.
July 6, 2011

LED TV India Comparision Reviews and Prices- What is a LED TV,Differences LCD vs LED and Television Companies (Samsung,LG,Panasonic,Sony),Models

LED TV is an LCD TV that uses LEDs to illuminate the display. these new sets use LED backlights rather than the fluorescent-type backlights used in most other LCD TVs. LED-backlit LCD TVs cost twice more than standard LCD or plasma TVs. Because of the slim line design of these LED tvs not only is less packaging used, but the vast reduction in overall weight means reduced transport and fuel costs. Most of the LED TVs are mercury free making them extremely eco friendly.
July 6, 2011

SunPower Solar Panel Review of Trackers, Solar Tiles, Warranty, Specifications and Prices

Solar Panels are now available from hundreds of different manufacturers using different technologies like crystalline Silicion,CIGs and Cd-Te.The Solar Panels Efficiency also varies a lot depending on the solar panel manufacturer and the technology used.The cost of the solar panel can also vary a lot depending on the retailer,size of the solar panel,technology and the brand.This makes buying solar panels a confusing problem though most residential and commercial buyers are not involved leaving the decision to the solar installer/EPC company.Sunpower is a US company which makes the most efficient solar panels using its monocrystalline solar cell technology which gives efficiency of more than 24%.The company sells black solar panels with efficiency of 18-20% .The company is a solar system integrator and developer as well building some of the largest solar farms in the US.The company was recently bought by the French Oil Giant Total.Sunpower operates in all the main segments of the market and has reputation for selling some of the highest quality solar panels in the country.
July 6, 2011

Solar Panel Size -What is Standard Solar Module,Cell Dimensions,Size,Cost and Calculating your Electricity Requirements

Solar Panels have decreased dramatically in cost from about $800 in 2008 for a standard 200 Watt Solar Panel to about $300 which means more than a 50% decrease in costs.In these days when the price of electricity and energy is constantly increasing this is an amazing fact and the decreasing cost of Solar Energy has made it the biggest Advantage of using Energy from the Sun.Cheap Chinese Solar Panels can be now be bought as low as $250 in bulk which implies that you can easily buy a Solar Array of 10 Solar Panels for your home at a cost of as low as $2500 .While the initial investment may look high you can look at electricity savings for 25 years as Solar Energy requires NO FUEL and very little maintenance as well.Solar Panels are already ubiquitous in places like Germany and Italy which have strong government support programs called Feed in Tariffs.With prices of energy increasing and Global Warming,its a matter of time when Solar Panels become as common as Lights in your home and offices.Solar Panels Installation is normally done by a Solar Integrator or Installer who decides on which Solar Panels to Buy and Designs the Systems.But as an owner of a Solar Panel System you must have a good idea otherwise you might get cheated upon.
July 6, 2011

Amorphous Silicon Solar Panels – Sale Price,Manufacturers,Lifespan and Amorphous vs Crystalline Silicon

Amorphous Silicon Solar Panels were the big rage in 2-3 years ago when the prices of polysilicon the main raw material were touching $500/kg making the mainstream crystalline silicon solar panels very expensive.Amorphous Silicon (a-Si) on the other hand is a non-crystalline silicon which is deposited as an extremely thin layer on glass and other substrates.The cost of the silicon is much lower though the efficiency of solar cells which are made from a-Si is about half of those made from crystalline silicon.Applied Materials with its SunFab turnkey amorphous silicon (a-Si) equipment capitalized on this opportunity, lining up a number of customers with some customer orders in the range of a Billion Dollars.Oerlikon Solar was the other major thin film equipment market winning customers in Europe and China.Sky high poly prices also gave birth to numerous Thin Film startups planning to Manufacture and Use their own equipment rather than selling it .
July 5, 2011

Multijunction Solar Panels and Cells- Guide to Manufacturers ,Efficiency,Concept and Cost

Multijunction Solar Cell Concept The basic principle on which solar cells work is Photovoltaic ie. they convert the photons from the sunlight into usable electricity. However, in this process neither is all the light absorbed nor does all the photons get converted into electricity. High energy blue light photons do not have all of their energy converted into electricity, some is wasted as heat & low energy red light photons are not absorbed at all. Sunlight is made up of a broad spectrum and depending upon these various wavelengths, photons of light also have different energy levels.Hence, to minimize this wastage & to enhance the efficiency of solar cells, scientists came up with the concept of multijunction solar cells.
July 5, 2011

Solar Panels Ontario Canada Guide on Cost,Sale,Manufacturers and Rebate (Microfit)

Solar Panels Demand has exploded in Ontario Canada boosted the the provincial government MicroFit program which gives a generous feed in tariff (higher electricity price) for the solar power generated from silicon solar panels fitted to your home or office.The Feed-in-Tariff depends on the size of the solar installation and is guaranteed for 20 years at a fixed price.This implies that you not only save on power bills but also get a much higher electricity price for the solar energy electricity that you are generating.This has led to a veritable boom in solar panels sale in Ontario and made it the fastest growing solar energy region in the whole of North America.However solar panels cannot be bought from anybody to qualify you for a government rebate.Only Solar Panels which meet the domestic production criteria can get solar rebates from the government.
July 5, 2011

LED Exit Signs – Types (Edge-Lit,Thermoplastic),Cost Emergency and Retrofit Signs,List of UL Approved Suppliers

xit Sign is an important legal safety requirement, in case of any emergency like fire in any building. An LED exit sign is an illuminated sign that uses LED light to illuminate the word “EXIT. The traditional incandescent & fluorescent technology that are used, consume large amounts of energy & also require frequent maintenance. Since these signs operate 24*7, there is a need to replace incandescent bulbs with efficient models with long lives to help reduce maintenance cost and effort. They offer savings of up to $300 per sign in reduced energy, materials, and labor costs as compared with standard incandescent models. LED exit signs are an array of very small LEDs either red or green in colour arranged in a line or circularly. Many exit signs come with a battery backup since they need to remain lit at the time of emergency, when a building's power is interrupted. It is a good option that buyers should look for. LED exit signs work at 120V or 277V. Exit sign manufacturers have made these products available at very competent prices. They are also easy to install. LED exit signs need to be approved for use by UL (Underwriters Laboratories) and should be compliant with local and federal building codes.
July 4, 2011

Solar Panels WholeSale Buy and Price Guide – Manufacturers from China Panels for Sale

Solar Panels are rapidly becoming a widespread commodity like shoes and clothes and will even become more of a consumer product in days to come when solar panels in offices and homes becomes a common sight.Just like other consumer products there are a wide type of solar panels on sale.Note in Germany solar panels are already frequently seen on the roofs of most houses.Prices of solar panels have fallen tremendously in the past couple of years due to declining costs amongst Chinese producers of solar panels.Just like Chinese made clothes,toys and electronics have captured most of the market globally,so to Chinese wholesale solar panel sellers have captured most of the global market.While Sharp,Sunpower and a few other Western,Japanese companies have managed to survive,the majority of the global supply of solar panels is now done by Chinese solar panel wholesale providers.
April 17, 2011

Silicon for Solar Cells – Highly Purified Polysilicon Refined from Silicon Metal

Silicon for Solar Cells that are used to make the normal crystalline solar panels is known as Polysilicon.This is a highly purified form of the Silicon Metal that is mined.Note Polysilicon is made through chemical processes which help in purifying the raw silicon and removing the impurities.The Silicon that is used to make Silicon Cells is also used to make semiconductor wafers which is the raw material for the Electronic Industry.Solar Cells require slightly lower purity of 6N compared to the higher 9N required by the Semiconductor Industry.Once Polysilicon is produced it has to be made into flat wafers which require further industrial processes like pouring the metal in crucible to make ingots and then cutting the ingots by wiresaws to make solar wafers.The solar wafers are then converted into solar cells by processes like diffusion,etching etc.
April 6, 2011

Monocrystalline Solar Cells – Most Efficient Single Junction Silicon Cells,Major Cell Suppliers,Cost of Monocrystalline

Monocrystalline Silicon Solar Cells is the dominant Solar Cell Manufacturing Process in which a highly purified form of Polysilicon is converted through a series of process into a small Solar Cell capable of converting solar energy into electrical energy.Note Monocrystalline Silicon Solar Cells are closely related to Mutlicrystalline Silicon Solar Cells differentiated only in terms of efficiency and cost.Monocrystalline Solar Technology uses a single crystal of Silicon which means less defects and higher efficiency in solar cells built from Monocrystalline Solar Wafers.
April 5, 2011

PV Solar Cells – Guide to Solar Cell Costs and Efficiency,Buying Solar Cells ,Major Cell Manufacturers

PV Solar Cells or Photovoltaic Solar Cells are the building blocks of Solar Panels which are used to generate electricity from the Sun in residential or commercial establishments.Solar Cells are made of crystalline silicon the same substance that is used to make semiconductors which go into making of electronic products.Note Thin Film Solar Cells are not found for practical purposes as Thin FIlm Solar Production generally is a one step continuous process in which the whole solar panel is produced.On the other hand c-Si production is a 5 step process in which Solar Cells is the intermediate product of the 4th stage and goes as input to making of solar modules/panels.Solar Cells can be bought and made into Solar Panels as PV Solar Cells don't have much of a standalone usage.Note Buying Solar Cells and making DIY Solar Panels does not make much sense as it adds little value and does not save money.You are better off buying Solar Panels from affordable solar panel manufacturers.
March 5, 2011

More Evidence about Advantages of Solar PV vs Solar Thermal

I have been consistently writing that Solar PV has leapfrogged far ahead of Solar Thermal Technology in the last couple of years.The entry of the low cost Chinese with huge scale and the fall in polysilicon costs have suddenly made the future survival of Solar Thermal Technology suspect.The Solar Thermal Advantages of energy storage is also overrated because it is cheaper to add energy storage to Solar PV as the following article shows.Note Solar PV has many other advantages of Solar Thermal anyway.The Rapidly Declining Costs of Solar PV in fact pose a massive threat to all other forms of Solar Technology including Thin Film which has recently seen a number of players gone bankrupt.The recent conversion of Solar Thermal Plants by Tessera,the losses being made by Solar Millenium due to delays are further evidence of the decline and possible obsolescence of Solar Thermal Technology.